Automatic stacker
Electric stacker can be adapted to stack different products, have adjustable speed, and can be used with packaging equipment.
Product attributes
After-sales Service Provided: Engineers available to service machinery overseas
Warranty: 1 year
Certification: CE
Voltage: As local
Brand Name: Solan
Place of Origin: China
Type: Other
Condition: New
Product Specifications
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Our high-performance stacker machine, industrial stack machine and intelligent automatic stacker machine are essential auxiliary automation equipment specially matched for metal cold roll forming production lines. Designed for automatic collection, alignment, stacking and discharging of finished metal profiles, sheets and structural parts, this series of stacking equipment perfectly solves the pain points of traditional manual stacking such as low efficiency, messy stacking, easy scratch damage and high labor cost. As a professional cold roll forming equipment manufacturer, we provide customized automatic stacking solutions for global roofing sheet factories, warehouse shelf manufacturers, steel profile processing plants and metal construction material enterprises, helping customers realize full-line unmanned production and greatly improve factory production efficiency and product competitiveness.
1. Product Overview: Professional Automatic Stacking Solution for Roll Forming Line
Theautomatic stacker machine is a core supporting device for fully automatic cold roll forming lines, working seamlessly with roll forming machines, cutting machines and conveying systems. After the metal profiles and sheets are roll-formed and fixed-length cut, the stack machine automatically completes material receiving, precise positioning, orderly stacking and finished product conveying, realizing continuous automatic production without manual intervention. Different from ordinary simplestack machine on the market, our industrial-grade stacker machine adopts pneumatic intelligent control and photoelectric induction technology, with ultra-low drop distance design, which effectively avoids surface scratches, deformation and indentation of metal profiles during stacking, ensuring neat and flat finished product stacking effect.
All stacking equipment supports customized length, load capacity and stacking mode, compatible with all kinds of cold-formed metal products. It is the standard upgraded equipment for modern intelligent processing factories, widely used in automatic production lines of building materials, hardware, warehousing and logistics metal profiles.
2. Applicable Products & Matching Production Lines
Our versatile automatic stacker machine has strong compatibility and can be perfectly matched with all types of cold roll forming production lines, covering mainstream metal profile processing products in the global market:
- Building Material Roll Forming Line: Automatic stacking of roofing sheets, wall panels, floor decking sheets, corrugated steel sheets, glazed tile profiles
- Warehouse Racking Production Line: Intelligent stacking of pallet rack uprights, supermarket shelf panels, storage shelf beams, C/Z purlin steel profiles
- Metal Profile Processing Line: Stacking of angle steel, square tube, rectangular tube, light steel keel, special-shaped cold-formed profiles
- Custom Industrial Forming Line: Automatic collection and stacking of customized metal stamping parts, bending parts and precision sheet metal parts
Whether it is light thin-walled metal sheets or heavy thick steel profiles, our stack machine can achieve stable and orderly stacking, fully adapting to different production speeds and product specifications.
3. Core Product Classification & Custom Models
We provide full-series stacker machine products to meet the differentiated production needs of small workshops, medium processing factories and large automated production bases:
- Light-duty Automatic Stacker Machine: Pneumatic driven small stacking equipment, suitable for thin-walled roofing sheets, decorative profiles and light shelf panels, with small floor area, low energy consumption and cost-effective price, ideal for small roll forming production lines
- Medium Industrial Stack Machine: Standard photoelectric induction stacking equipment, supporting 3m-9m profile stacking, automatic alignment and flat stacking, suitable for conventional building materials and shelf profile mass production lines
- Heavy-duty Stacker Machine: Reinforced steel frame structure, large load-bearing design, specially used for thick steel plates, C/Z purlins and heavy-duty rack profiles, stable operation without shaking, suitable for large industrial automated production lines
- Custom Length Automatic Stacker: Support non-standard customization of 6m, 9m, 12m and ultra-long stacking tables, customized stacking stroke and discharging mode according to customer production line parameters
4. Advanced Equipment Features & Technical Advantages
Compared with traditional manual stacking and ordinary semi-automatic stack machine, our intelligent automatic stacker machine has multiple core technical advantages in efficiency, precision, stability and cost saving, helping customers optimize production processes:
4.1 Photoelectric Induction Automatic Positioning & Neat Stacking
Equipped with high-sensitivity photoelectric sensor induction system, the automatic stacker machine can automatically identify the incoming material position and trigger stacking action accurately. With optimized ultra-low drop distance design, the metal profile drops smoothly without impact, effectively avoiding product surface scratches, deformation and paint peeling. The built-in pneumatic alignment device ensures that each layer of profiles is stacked neatly with consistent alignment, no offset and no messy stacking, greatly improving the appearance and packaging quality of finished products.
4.2 PLC Intelligent Linkage Control & Unmanned Operation
Adopts industrial PLC intelligent control system, which can be seamlessly linked with the front-end roll forming machine and cutting machine to realize synchronous start-stop and fully automated assembly line operation. The equipment supports automatic counting, fixed-quantity stacking and automatic discharging, with real-time operation data display and fault alarm function. The whole stacking process does not require manual monitoring, saving 1-2 stacking workers for each production line, greatly reducing enterprise labor costs and management pressure.
4.3 High Efficiency & Stable Continuous Production
The optimized pneumatic transmission and mechanical structure enables the industrial stacker machine to match the high-speed operation of various roll forming lines, supporting 24-hour uninterrupted cyclic stacking work. The stacking speed is synchronized with the forming and cutting speed, without production stagnation and material accumulation, effectively improving the overall operation efficiency of the production line. The equipment runs stably for a long time with low failure rate, ensuring continuous and stable output of the production line.
4.4 Durable Structure & Wide Compatibility
The whole machine adopts thickened steel plate welding frame and high-hardness anti-wear rolling shaft, with strong rigidity, shock resistance and long service life. All pneumatic and electrical components adopt international famous brands, with stable performance and low later maintenance cost. The equipment can be freely matched with all brands of cold roll forming machines, with strong compatibility and no need to modify the original production line, convenient for customer installation and upgrading.
4.5 Energy Saving & Safety Protection Design
The pneumatic driving mode is adopted, with low power consumption and energy-saving and environmental protection effect, which reduces the production energy consumption cost for customers. Equipped with emergency stop protection, overload protection and material jam automatic stop functions, it effectively avoids equipment failure and safety accidents, ensuring safe and standardized factory production.
5. Complete Working Process of Automatic Stacker Machine
Ourstacker machine realizes fully automatic closed-loop stacking operation with simple and efficient process, perfectly matching the fast-paced production of roll forming lines:
Roll forming & fixed-length cutting → Conveying roller automatic feeding → Photoelectric sensor material detection → Pneumatic bracket automatic opening and closing → Low-distance blanking & precise alignment → Layer-by-layer automatic stacking → Fixed-quantity automatic discharging → Finished product output & forklift handling
The whole process is intelligently controlled in one stop, with precise action coordination and stable stacking quality, which completely solves the problems of low efficiency and messy stacking in manual operation.
6. Factory Strength & Global Service Advantages
We are a professional cold roll forming equipment manufacturer integrating R&D, design, production and customization of automatic stacker machine and supporting auxiliary equipment, with decades of industrial automation equipment manufacturing experience. All ourstack machine products are strictly tested and debugged before delivery, with stable performance and qualified quality, meeting international industrial production standards.
We provide one-stop global services including equipment customized design, on-site installation and commissioning, professional technical training, long-term after-sales maintenance and spare parts supply. Our stacking equipment and roll forming production lines are exported to more than 50 countries and regions such as Europe, America, Southeast Asia, the Middle East and Africa, and have won unanimous recognition from global customers with high efficiency, stability and cost performance.
We support OEM & ODM non-standard customization, and can design exclusive automatic stacking solutions according to customers' production line speed, product specifications and factory layout.
7. FAQ
Q1: What is an automatic stacker machine used for?
Theautomatic stacker machine is a special supporting equipment for cold roll forming lines, mainly used for automatic receiving, alignment, stacking and discharging of finished metal sheets, profiles and steel structural parts. It replaces manual stacking, improves production efficiency, ensures neat product stacking and reduces product damage rate.
Q2: Can the stack machine match different types of roll forming lines?
Yes. Our industrial stack machine has super strong compatibility, which can be perfectly matched with roofing sheet roll forming machines, shelf profile forming machines, purlin forming machines and various special-shaped profile production lines. We can customize the equipment size and stacking parameters according to your production line.
Q3: Does the automatic stacker machine scratch metal profiles?
No. Our upgraded stacker machine adopts ultra-low drop distance design and flexible anti-scratch rollers, with buffering and positioning structure. The whole stacking process is stable and gentle, which will not cause scratches, deformation or indentation on the surface of galvanized sheets, stainless steel profiles and color steel plates, effectively protecting product quality.
Q4: Is the automatic stacker easy to install and operate?
The equipment has an integrated modular design, simple installation and convenient docking with the production line. It adopts intelligent touch screen control, with simple operation logic and one-key automatic operation. We will provide detailed operation manuals, video tutorials and professional technical training, and workers can master the operation quickly without professional foundation.
Q5: What are the benefits of installing an automatic stacker machine?
Equipping with our automatic stacker machine can save 1-2 manual workers per production line, reduce labor costs and manual operation errors; greatly improve stacking efficiency and production line output; ensure neat and consistent finished products, improve product grade and market competitiveness, and realize intelligent unmanned workshop production.
8. Get Free Custom Stacker Machine Solution & Quotation
If you are looking for high-efficiency, stable and labor-saving stacker machine, industrial stack machine and fully automatic stacker machine for your roll forming production line, please feel free to contact us. We will provide you with free professional solution design, equipment parameter matching, accurate quotation and global after-sales service support. We look forward to establishing long-term win-win cooperative relations with global metal processing manufacturers!
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